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How to calculate a business?

Technical Data

COST OF No. 1 THERMOFORMED ITEM

The below count system can be used to have the cost of a thermoformed item. The indications are generally valid for each kind of product, but some data can change depending on the business organization. In order to have the final cost of the thermoformed item it's to consider the following costs.

1.0 = MATERIAL COST
2.0 = AMORTIZATION COSTS
3.0 = LABOUR COSTS
4.0 = OPERATING COSTS
5.0 = VARIOUS AND UNFORESEEN COSTS

The below parts are signed just with the corresponding index number to easy the count operations

• F.i= 1.1 - 1.2 means to deduct point 1.2 to point 1.1
• KIND OF THERMOFORMED ITEM AND MATERIAL:

1.0 = MATERIAL COST
1.1. Cost of 1 Kg of material _______ USD / Kg
1.2. Weight of each thermoformed item _______ gr.
1.3. Scrap weight concerning each thermoformed item _______ gr.
1.4. Scrap resale price _______ USD / Kg
1.5. Material cost for each thermoformed item 1.1./1000 x 1.2 = _______ USD
1.6. Scrap cost for each thermoformed item (1.1. - 1.4.)/1000 x 1. = _______ USD
Total effect material/item = _______ USD 
1.7. Decrement and refuses ( ___%) = _______ USD

AMOUNT = _______ USD

2.0 = AMORTIZATION COSTS:
2.1. Plant cost _______ USD
2.2. Mould cost with ___ cavities _______ USD
2.3. Plant amortization ___ years
2.4. Mould amortization: requested items _______ pcs/hr.
2.5. Number of items manufactured in ___ years; in _______ shift/s
2.6. Plant amortization effect/item = 2.1./2.5. = _______ USD
2.7. Mould amortisation effect/item = 2.2./2.5. = _______ USD

TOTAL AMORTIZATION EFFECT/ITEM = _______ USD

3.0 = LABOUR COSTS:
3.1. Required staff for each working hour _______ staff No.
3.2. Staff cost _______ USD/hr

4.0 = OPERATING COSTS:
4.1. Installed power _______ kW
4.2. Used power (about 70% of installed power) _______ kW
4.3. Cost of electrical supply _______ USD/kW
4.4. Cost of electrical supply/hr = 4.2. x 4.3. = _______ USD
4.5. Water consumption _______ mc/hr
4.6. Water cost _______ USD/mc
4.7. Water cost/hr = 4.5. x 4.6. = _______ USD
4.8. Compressed air consumption _______ Nlt/hr
4.9. Compressed air cost _______ USD/Knlt
4.10. Compressed air/hr = 4.8. x 4.9. = _______ USD
4.11. Different costs (dusters, lubricants, maintenance etc.) _______ USD/hr
4.12. Total cost/hr = 4.4.+ 4.7.+ 4.10.+ 4.11. = _______ USD
4.13. Required Output = _______ pcs./hr
4.14. Effect cost/item = 4.12/4.13. = _______ USD

SUMMARY:

1.0 = MATERIAL COST _______ USD
2.0 = AMORTIZATION COSTS _______ USD
3.0 = LABOUR COSTS _______ USD
4.0 = OPERATING COSTS _______ USD

TOTAL AMOUNT _______ USD